Thursday, April 4, 2013

Process Identification and Analysis

Achieving flavor through Continual ImprovementThere exist two upset trends faced by the pliable beverage container incision or Riordan Manufacturing. The overall results of the trends are lowered levels of customer satisfaction, and higher command processing overhead time follows. These trends are to be measured and analyzed in revisal to recommend a viable solution. This analysis of the process is very important to Riordan Manufacturing?s strategic plan. An outline of the quality expediency for this process willing be fully explained. Recommendations and basis for nurture investigation also accompany the analysis.

Target dealRecent developments have conduct to focus on one particular area of the plastic beverage container margin process. A marked increase in bottle rejects collectable to fluctuation in finished volume has lead to a heightened level of scrutiny on the process. A recent increase in the level of customer complaints due to the same inconsistency found to be inherent in the volume of the finished product. Our engineers have been directed to implement a new system by which to identify the root of the inconsistency. This will allow for the mitigation of the inconsistent volumes and provide for the most cost effective solution while maintaining the highest level of customer satisfaction.

Process DescriptionThe following is a high-level breakdown description of the thwart molding process by which the plastic beverage container division manufactures the subject containers.

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Raw materials arrive at storage facility.

Quality encounters samples each shipment before offload occurs to agree power of the raw materials.

If the samples are not adequate shipment is rejected, if pleasurable the raw materials are offloaded to a controlled storage facility.

Blow molding process is commissioned and started.

Raw materials are fed into the contrary molder at a controlled rate and climate.

Quality control samples the raw materials as they enter the blow molder to ensure condition at...

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